Ready to assemble bench problem

topic posted Sun, May 10, 2009 - 10:48 PM by  Unsubscribed
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I got a great little bench from Cost Plus World Market. Required assembly.

Said to use two adults and not to assemble on carpet. As it didn't come with an additional adult in the box, and I wasn't ripping up the carpet to assemble the bench, I flew solo.

Which would have been fine, if the rear support that screws into the sides and into the seat was not warped.

I will try very hard to describe. There are two sides arms, and those two pieces have the legs already attached. There is a back, that fits between the two sides. There are two supports, front and back, these are also attached to the sides. And the seat portion fits between the two supports.

The seat portion has two wooden dowel knobs (things that stick out) on both the front and back that are oval, and are part of the seat itself. Those oval knobs are inserted into those supports front and back. There is a carved-out indented part for them to fit right in.

Once the oval knobs are in the indentation, a wood screw is to be used to hold the knobs in place, in the indentation. There is a pre-drilled hole on the support. But not on the knobs.

The part that is warped is the support, which bows away from the knobs. Only the rear support. The front support was fine and that was a breeze.

For the rear support, I got one of the screws in properly, holding the warped piece by hand while screwing. But that second knob/indentation combo, the support was most warped there, and while trying to hold and screw, the support went back to being warped, making me screw in the screw at an angle, which doesn't hold the knob in the indentation.

Removing and retrying was futile, even when I put my whole body weight on the bench to push the warped part down, I had already made a hole in that knob part that is incorrect, the angled hole.

I stopped there, because there are several ideas I have that could/might work, but if they don't, it could mess up the bench even further.

There's the old "use a bigger screw" trick. But the old hole is angled, and that new screw will just follow the path of the old screw, right?

I have a Dremel that has a small drill attachment. I thought of either drilling into where the screw SHOULD have gone (the best I can, which could mean complete failure, LOL) to make this old hole straight, for a new, larger wood screw. Or drilling into another part where the knob and indentation are located, to start a NEW screw, in a new hole, in a new location.

And, no, I don't want to return it. The local store had only the display, which is broken. And the back is put on backwards. I had to drive an hour to buy the last one at another store, and their display model is also broken and has the back put on backwards.

Also, the assembled piece will NOT fit in my car. I already tried buying a cute wicker settee, only to find it just wouldn't go in my car and had to return it without even leaving the parking lot. So I'm kind of stuck. Unless I want to disassemble the piece and then return it and go without until I find something else (that comes in a box that will fit in my car).

Wood glue, clamps, many screws and nails, duct tape, bungie cords, chewing gum? What is my next move?

Who knows wood, and who has suggestions for me?
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  • Re: Ready to assemble bench problem

    Mon, May 11, 2009 - 5:55 AM
    Got a link to a picture of the bench in question - even a retail image of it completed.
    • Unsu...
       

      Re: Ready to assemble bench problem

      Mon, May 11, 2009 - 11:27 AM
      No, and no. It's not on their site online.

      It's probably similar to this one in assembly:
      www.worldmarket.com/Outdoor/...index.pro

      But it's shape for the upper portion is more like a regular settee:
      www.monteallen.com/furniture_product.php

      The arms curving outwards, being the same height as the back, straight back and arm top.

      I had looked around online to see if I could find the bench for sale elsewhere before making the trip to pick it up and I did not find an image of the same bench I have anywhere.

      It's Acacia. It's from Indonesia.

      " Pilang Wood Hardness and Strength: The Pilang wood is a very strong as a hardwood. The pilang is also very hard and heavy wood, a lot more than the benchmark in hardwood flooring hardness tests, the red oak hardwood. On the Janka Hardness Test, the pilang gets the score of 2400. "

      www.academyfloor.com/index.php

      Janka scale here:
      en.wikipedia.org/wiki/Jank...ess_Rating
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        Re: Ready to assemble bench problem

        Mon, May 11, 2009 - 11:31 AM
        I do have a camera around here somewhere. I have NO idea where it is, but if I can find it, and get it charged, and read through the hundred page manual and figure out how to upload the images, I can take pictures of the bad area.
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      Re: Ready to assemble bench problem

      Mon, May 11, 2009 - 7:18 PM
      I did come up with an idea, Cliff! They still have the bench at the store that has the back put on wrong, that is also cracked. But I don't recall any problems visually with the SEAT and SUPPORTS on that bench.

      So, I'll take mine apart, leaving the seat attached to the supports, and swap it out with the seat/supports on the one in the store. And they can send back the one that is already "broken" to the manufacturer or whatever.

      I called over there today, but the guy who had helped me locally was not in. I'm supposed to call them back tomorrow and see what can be done.
      • Re: Ready to assemble bench problem

        Tue, May 12, 2009 - 7:08 AM
        I'm glad you found a solution.
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          Re: Ready to assemble bench problem

          Tue, May 12, 2009 - 12:43 PM
          The seat is fixed. The guy fixed mine. He has better tools and way more physical strength than I do.

          Unfortunately, I can't get the last screw in, in the back, and I've been sitting here crying about it and feeling sorry for myself.

          The screw hits the threaded metal collar that is inserted in the wood in the back, I can hear it hit.

          It starts to take, and then there's a click, and it pops out.

          The screw isn't stripped. And I'm pretty sure the other thing isn't stripped, because the one at the store was able to crack the wood back when it was tightened too much.

          I am getting frustrated. And pouty.

          Darn it!

          How do you do all the do-it-yourself stuff yourselves? I totally suck at this.
          • Unsu...
             

            Re: Ready to assemble bench problem

            Tue, May 12, 2009 - 1:02 PM
            Ok, loosened all screws on that side, so I could look at and glare at the hole that didn't want to take the screw. You know, give it the old skunk eye and bare my teeth at it.

            The top threaded metal collar is much farther inside than the bottom one. I don't know why. I don't know why it worked the first time I put it together either. And the provided screw was not going to reach.

            So, I used a bigger screw. And it worked. It's longer.

            And I'd like to give Allen and his stupid little L-shaped six-sided things a slap up side the head. You'd think I'd covered my fingers with grease the way that thing kept flying out of my fingers.

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